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Solar Thermal - How it works
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Commercial Solar Thermal Options

Because office and retail buildings don’t use significantly more or less hot water than homes, the possibilities for solar hot water systems overlap. But if you’re building uses an antiquated boiler system, then be sure to consult with an installer to determine if it can be retrofitted for a solar thermal (hot water) addition.

If the temperature drops below freezing in your area, then the two systems below are your best options for solar thermal. However, some people successfully use cheaper, less freeze-protected solar thermal systems in areas that experience only sporadic periods of freezing temperatures, such as Middle and South Georgia. Non-freeze protected systems are typically cheaper, but more likely to freeze and cause considerable plumbing damage.

Only a qualified installer can determine what system will prove reliable where you live.
 
Freeze Protected Systems
   
1 Indirect, Freeze Protection System (Indirect)
This system:
will not freeze
uses a pressurized loop that circulates a food-grade water-glycol solution
indirectly transfers heat from the water-glycol solution to the potable water entering your hot water tank
requires that the glycol solution be changed about every few years
Features:
flat plate collector(s) and mounts
heat transfer unit
connectors and valves
expansion tank
differential control and thermostats
DC or AC pump(s)
water-propylene glycol solution
Conclusion: This system is the most reliable system on the market, but it’s considerably more expensive than non-freeze protected units. If you want to never worry about freezing damage, and are not terribly concerned about a quick payback, this system is for you. Changing fluid modestly increases maintenance time and costs.
   
2

Drainback System (Indirect)

This system:
will not freeze unless you’re in Alaska
uses a non-pressurized, closed loop that circulates a heat-transfer solution—either distilled water, glycol-water or alcohol
indirectly transfers heat from the heat-transfer solution to the potable water going into the hot water tank. This heat exchange takes place in a special heat-transfer unit
dumps the heat-transfer solution from the solar collector loop into a reservoir tank (thus, drainback system) when outside temperature reaches freezing
does not require that the heat-transfer solution be changed
requires that the solar collector and all related piping be located above the drainback tank
Features:
flat plate collector(s) and mounts
heat-transfer unit
connectors and valves
differential control and thermostats
DC or AC pump(s)
heat-transfer solution (water, water-glycol or alcohol)
10 to 15 gallon reservoir tank
Conclusion: This system is pretty much comparable to the Indirect, Freeze Protection system above, but the drainback system is 10 to 15 percent more expensive. It requires less maintenance because the heat-transfer fluid doesn’t need to be changed. But an extra reservoir tank (the drainback tank) does mean another possible problem spot.
   
Non-Freeze Protected Systems
If you live in an area that never experiences freezing, there are three more options available to you.
   
3 Integral Collector Storage System

These systems can either preheat all water that goes into the hot water tank or can stand alone as collector-storage units.
This system:
is very simple in design and operation
can combine collector and storage into one heavily glazed unit
requires a roof that can support hundreds of pounds or unshaded ground space
will not provide a consistent hot water supply unless backed up with a conventional heating system
is also known as a “batch” or “breadbox” system
will probably freeze and cause considerable plumbing damage in areas that experience freezing temperatures
Features:
a batch collector, typically 30 to 60 gallon volume
mounting hardware
connectors, valves and controls
Conclusion: This system is extremely simple to use, but does not provide a dependable source of hot water unless sunlight is extremely consistent and building demand quantity and temperature are low. When used to preheat all water going into an existing hot water tank, the system is more dependable because gas or electricity will keep tank water at a constant temperature.
   
4 Thermosiphon System (Direct or Indirect)
This system:
relies on the fact that cold water more dense than warm water
pulls cold water from the hot water tank down into solar collector, then sends sun-warmed water back up into the hot water tank
requires that the solar collector be located on the ground or on the roof below the hot water tank
costs less to purchase and maintain than an active system

Thermosiphon solar water heaters on employee housing at Yosemite National Park.

Photo: Jim Schwerm

Installation: Solahart America

Features:
flat plate solar collector(s) and mounts
piping to connect the collector with the water tank
oftentimes, a specialized thermosiphon water tank
controllers and valves
Conclusion: Thermosiphon systems are typically less expensive than active, pump-driven systems, and they’re more reliable than stand-alone integral collector systems. They should be connected to and backed up with electric or gas water heaters. The most cold-resistant models can only be used in areas that never experience ambient air temperatures below 20 degrees Fahrenheit for more than 18 hours.
   
5 Active Direct System (Direct)
This system:
circulates potable water through solar collectors with a low voltage pump
operates faster than a thermosiphon system, minimizing heat loss
can function whether the hot water tank is above or below the collectors
uses a differential thermostat to decide when to run the pump and use the solar collectors
should only be used in areas that never experience freezing temperatures for more than 18 hours
Features:
solar collectors and mounting hardware
small pump (can run on a photovoltaic panel—therefore only when sun is shining. This eliminates the need for a differential thermostat)
connectors, controls and thermostats
Conclusion: Functions better than a thermosiphon system, but relies on an electrical pump. An indirect system is not advisable in areas with very hard water, as buildup can clog some collector tubes. This system needs electrical backup and cannot withstand freezing temperatures.
   
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